Manufacturing enterprise management system
What Is Implemented:
- Forward planning
- Production planning by site, both in MES factories and in a single system
- Automated work resource planning
- Fully automated recipe management
- Automated system for metering and analysis of energy consumption (electricity, steam, gas, water)
- Automated production waste management
- Implementation of identification and access management system
- Automated hygiene control
- Industrial safety control
- Incident management in production
Client:
an international company producing food and pet food with 7 sites on territory of the Russian Federation
Problematics and Inquiry:
- Lack of uniform standards for production planning and non-transparent procedure for planning and plan management. The use of paper for planning
- Lack of clear control of production and labor resources. Weak ERP integration of different enterprises
- "Manual" dosage of ingredients in recipes, insufficiently effective control and management in the technological process
- Lack of automated accounting and control of waste production
- The need to implement automated hygiene control
- The need for more effective incident management, the introduction of a unified system and increased transparency
Tools:
- Visual Basic
- Java
- Oracle
- HTML
- APIs
- Rockwell
- PC/104
- HID iClass
- Windows Embedded
- C++
- Microsoft SQL Server
Economic effects:
- Reduction of production costs by up to 15%
- Reduction of operating costs by up to 20%
- Reduce energy costs by up to 20%
- Reduction of equipment repair costs by up to 17%
- Reducing the number of rejects
- Reducing emissions
- Reduced losses when reconfiguring equipment
- Reduction of unscheduled equipment downtime