Recipe management system

What Is Implemented:
  • Automated dosing procedure
  • Developed interfaces for all components of production systems (from equipment to ERP)
  • A software module has been developed that provides production planning capabilities and transparency of the process at all stages
  • New SCADA interfaces have been developed to control semi-automated parts of the production process
Client:
an international company producing food and pet food with 7 sites on territory of the Russian Federation.
Problematics and Inquiry:
  • Internal processes were based on paper documents, MES and factory ERP were not integrated
  • Different plants had different work processes
  • Operators had to manually dispense each component, control was carried out personally
  • Non-compliance with recipes could have serious consequences for the health and well-being of customers
Tools:
  • Rockwell FactoryTack
  • Microsoft SQL Server
  • Java
  • HTML
  • APIs
Economic effects:
  • Reduction of production costs by 10%
  • Reducing the number of quality claims